Winch Unreeler with Sensor
Description:
The Winch Unreeler with Sensor is a specialized wire rope handling device, designed to work synchronously with winches in overhead cable stringing, cableway transportation, hoisting construction and heavy‑duty traction projects. It integrates stable rope guiding, smooth unreeling and real‑time tension monitoring in one compact unit, providing safe and reliable support for winch‑based wire rope operation.

Structure & Features:
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Equipped with a 3‑sheave sensor, including two side guide sheaves and one middle load‑bearing sheave, forming an S‑type rope path for stable routing and reduced abrasion.
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Built‑in high‑precision pin‑type load cell at the central shaft, which accurately detects wire rope tension and outputs standard electrical signals.
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Robust welded steel frame with high rigidity, suitable for outdoor and heavy‑load working conditions.
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Equipped with wear‑resistant rope grooves to match standard wire rope diameters, ensuring smooth running and no rope jumping.
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Shielded signal cable for anti‑interference data transmission, supporting connection with winch control systems.

Working Principle:
During winch operation, the unreeler follows the movement of the wire rope to achieve continuous and stable unreeling. The 3‑sheave sensor assembly converts wire rope tension into electrical signals in real time. The tension data can be displayed on‑site or transmitted to the control cabinet, realizing overload warning, automatic speed adjustment and safety protection for the winch system.
Main Applications:
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Hoisting winches in construction, mining and cableway engineering
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Overhead power line stringing and traction
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Bridge cable inspection and tension monitoring
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Marine and offshore winch rope control
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Heavy‑duty material handling and winch‑assisted transportation

Advantages:
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Integrated design of unreeling and tension sensing, easy installation and commissioning
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Real‑time tension monitoring prevents overload, breakage and equipment damage
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Stable sheave structure extends service life of wire ropes
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Strong compatibility with various types of electric, hydraulic and mechanical winches
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High protection level, adaptable to harsh on‑site environments







CONTACT
Contact Us
Address
No. 158, East Section of Wei 11th Road, Crane Industrial Park, Weizhuang Town, Changyuan City, Henan Province
Email: david@zfcrane.com
WhatsApp: +86-1750-3832-559


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